ECONOMIC PROOF of the EFFECTIVENESS of METAL-PLATING GREASE MC-1000 USE
According to the contract №1 dated 17.05.1999 concluded between a bus fleet №1 “Passengerautotrans” and LLC VMPAUTO the following program was developed and approved: test of the greases produced by VMPAUTO on the buses that are operated in the city.
The tests of the grease MC-1000 were conducted in two stages: 1. April, 2000 – February, 2001 (run – 50 000 km). The test results and economic proof n are attached.
2. 17.04.2001 – 13.02.2003 (run – 229400 km). The results of control technical measurements are in the addendum. Economic proof according to the results of the second stage of testing. - Cost of bearings - 76.10 – RUR 165 - 76.13 – RUR 225 - Cost of grease Litol-24 on February 13th, 2003 – RUR 29,5 per 1 kg. According to the data of “Passengerautotrans” the cost of the grease Litol-24 is RUR 36 100 per 1 ton. - Cost of the grease MC-1000 on February 13th, 2003 – 135 RUR per 1 kg.
According to the operating instructions, grease consumption for lubrication of one bearing is 0,5 kg. Cost of bearings and grease Litol-24 165+225+29,5= RUR 419,5 Cost of bearings and the grease MC-1000 165+225+135=RUR 525 100 gr of MC-1000 are applied on 2 bearings instead of 1 kg of Litol-24
Thousand/km
MC-1000
Litol-24
Total benefits
Cost of bearings and grease
525
419,5
-105,5
15
13,5
29,5
16
30
13,5
29,5
16
45
13,5
29,5
16
60
13,5
449
407,5
75
13,5
29,5
16
90
13,5
29,5
16
105
13,5
29,5
16
120
13,5
449
891
135
13,5
29,5
16.
150
13,5
29,5
16.
165
13,5
29,5
16
180
13,5
449
1374,5
195
13,5
29,5
16
210
13,5
29,5
16
225
13,5
29,5
16
240
13,5
449
1858
2 600 g
17 kg
TOTAL
741 RUR
2599 RUR
Conclusion: The use of the grease MC-1000 only for the bearings of the wheels centres saves RUR 1858/ 240 000 km (on one centre). It is the result of the increase of a bearing service life up to more than 3 times and the decrease of the quantity of grease applied during servicing. On a city scale 2000*4*1858=14 864 000 i.e. USD 500 000.
There was no estimate of costs for: works on replacement of bearings, losses because of a bus demurrage during repairs, decrease of the purchase amount of grease (transportation, storage and so on). It is necessary only 2,6 kg of MC-1000/ 240 000 km instead of 17 kg of Litol-24. There is no doubt that total benefits will be more tangible when the grease MC-1000 is used in the other assemblages and devices of a bus.